Turning a Barrel into a Butcher Block

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Published 2022-02-10
In this video I turn 2 barrels into a 3" thick solid oak, end-grain butcher block. It's 2 feet long, 18" wide, weighs nearly 50 lbs and took approx. 40 hours from start to finish.

Working with the oak had a few challenges. There was a decent amount of milling needed to turn the staves back into square lumber and it's a dense wood that's not so nice on the blades. Overall, this was a fun and unique build that resulted in a pretty chunky but pretty awesome chopping block that now resides in my family kitchen. This was a fun video to make, I hope you enjoy the build process!

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And some links to products used in this video:

Bumblechutes Wood Conditioner: amzn.to/3uHPkMD
Freud Glue Line Rip Blade: amzn.to/3iW1gE5
Diablo 80 Tooth Fine Finish Blade: amzn.to/3AOU1Up
GRR-RIPPER 3D Push Block: amzn.to/3xVopuF
Gravity Heel Kit For GRR-RIPPER: amzn.to/3D08oHI
3M BlueTooth Hearing Protection: amzn.to/2VVVB8v
Silicone Glue Brush Rockler: amzn.to/3yZumrH
Framing Square: amzn.to/3iXIFrn
Metric Tape Measure Stanley: amzn.to/2XvzKox
Router Flattening Bit Freud: amzn.to/3CZu9qM
Juice Groove Router Bit: amzn.to/3zlfhkz
Pipe Clamp ¾” Bessey: amzn.to/3iV9KLL
F-Style clamps Bessey: amzn.to/3k2KhPL
Titebond III Glue: amzn.to/37OE44p
Camera Tripod: amzn.to/2XCxT1q
Sony A6400 4K Camera: amzn.to/3hRPR78
Iphone Tripod Mounting Bracket: amzn.to/3m8pptb
Belt Sander Makita 4”x24” : amzn.to/3g95WEY
Planer 13” Dewalt: amzn.to/3xVNe9N
Planer Knives: amzn.to/3g7fD6L
Men's Silicone Wedding Band: amzn.to/3Czu5gn
Custom Branding Iron: brandingirons.com/

As an Amazon affiliated member, I earn a small commission from qualifying purchases.

0:00 - Barrel dismantle
1:52 - Milling at miter saw
3:21 - Milling at jointer
4:24 - Milling at planer
5:38 - Back to miter saw
6:24 - Table saw ripping
8:24 - First glue up
10:28 - Planing glued up panels
11:11 - Second glue up
12:36 - Band saw work
13:13 - Table saw cutting end grain strips
14:02 - Final glue up
15:51 - Flattening in router sled
17:02 - Band saw work trimming edges
18:09 - Router in juice groove
18:36 - Edge chamfers with palm router
19:21 - Sanding process
20:20 - Fire & branding iron
20:53 - Mineral oil
21:37 - Beeswax
22:20 - Finale

All Comments (21)
  • @4vinylsound
    It would be easier to just go to work for a day or two and pay 3 to 500 bucks and buy a butcher's block LOL.
  • I just gotta say, my dad and I just sat and watched your video together and not only is the wood a work of art but so was the video itself. Every angle, and shot was exactly what I was hoping to see next. Bravo!
  • @mrrberger
    You should find a local blacksmith, you just attached a LADA door handle to a RollsRoyce. What an excellent chopping board, worth it's weight in gold and the wipe on oil scenes were asmr.
  • @tigger8038
    Pro tip- remove the hoops at the head last. The middle hoops are large enough to slip past the end hoops. If you do this there wont be as much pressure on the remaining hoops and easier to disassemble.
  • @texgowing7359
    Excellent example of a portable butcher's block, very well made👍 well done big man & thank you for sharing your skills .👏👏
  • @kimr5841
    The amount of love and labor that goes into each of your creations is astounding. What a beautiful board.
  • @PESCATORE-1
    A certified Craftsman... Beautiful work from oakwood that most would burn in a stove. Nothing like Oak for a chopping block. Back when I was a teenager, we came into 6 shuffleboards. 12' long, 2' wide and 4" thick very heavy stuff. All laminated and as strong as an ox. We made a dozen large chopping blocks from them, mostly for Restaurants. Thanks for you Post, great work and finishing. Don
  • As a woodworker who loves reclaimed wood, I would not be able to sell this piece after 40 hours of skillfully assembling a masterpiece like this, I would have to keep them
  • @ronmcdonald754
    It’s just an outstanding and beautiful creation Ryan. Another masterpiece, all from an old oak barrel!🤩👍🏽🇨🇦
  • @spandy22
    Amazing job! So much love and care. A chef will be very happy to use this…
  • @robertwelch5584
    Listening to the beginning I wasn't sure if I was in a wood shop or back on the rifle range. Thanks for combining both of my hobbies and love your work!
  • @MrsGump
    My god you must have infinite patience!! Every time I watch one of ur vids I'm amazed at the amount of time & patience you have/put into all the work you do, esp when prepping stuff. It always shows in the end result tho as ur builds/projects are always beautiful 😃
  • @onecreative1
    I made a similar sized end grain butcher block out of walnut about a year ago and I was getting flashbacks watching you make this block. Very nice job.
  • Glad to have seen your work! I'm building a car out of wine barrels, I'm going to do a wine barrel lid checkerboard pattern on my fire wall. Thanks Robert 😁👍
  • I hardly ever watch a video from start to finish, but this one kept my interest. The whole time I'm thinking that there is no way I would sell that after all that work. Who would recognize all the effort that went into the piece? Which is why I have a room full of amazing woodworking projects!😁 Nice work. Thanks for all the effort that it takes to document the process.
  • @carolewarner101
    Wow...what a labor of love. Beautiful, timeless treasure for generations to come!
  • @tommulvey6134
    An absolute class bit of workmanship. A credit to you.