Is this the BEST Voltage Converter? Trying to build a Synchronous Converter!

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Published 2021-10-31
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IR2184 MOSFET driver: s.click.aliexpress.com/e/_AnpUcr
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100uH Inductor: s.click.aliexpress.com/e/_Aq42ab
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In this video I will be showing you how I created a synchronous buck converter. Such a synchronous design comes with one big advantage and that is a better efficiency. Datasheets claim an efficiency of 95% and above which I wanted to confirm by myself. That is why I will not only show you how a normal buck converter functions, but also how to transform it into a synchronous buck converter. Let's get started!

Useful websites which were shown/mentioned in the video:
www.we-online.com/web/en/index.php/show/media/07_e…
www.ti.com/seclit/ug/slyu036/slyu036.pdf
www.maximintegrated.com/en/design/technical-docume…
techweb.rohm.com/knowledge/acdc/acdc_pwm/acdc_pwm0…
www.monolithicpower.com/en/the-difference-between-…
www.ieee.li/pdf/viewgraphs/topology_review_dc_dc_c…
www.ti.com/lit/ds/symlink/lmq61460-q1.pdf?ts=16340…
www.ti.com/lit/an/snva038b/snva038b.pdf
fscdn.rohm.com/en/products/databook/datasheet/ic/p…
www.ti.com/lit/ds/symlink/lm61495.pdf?ts=163422511…

Thanks to JLCPCB for sponsoring this video.
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Music:
2011 Lookalike by Bartlebeats

0:00 Why a "Synchronous" Voltage Converter?
1:15 Intro
1:54 Buck Converter Theory
4:09 DIY Buck Converter
5:25 Improving The Buck Converter (Synchronous Design Theory)
6:59 DIY Synchronous Buck Converter
8:16 DCM Problem with the Synchronous Design
9:40 Power/Efficiency Tests

All Comments (21)
  • @generalzugs6017
    That: "Stay creative, and I will see you next time!" goes crazier every time. I love it!
  • @dannycoria1995
    Really interesting project. I am doing a PhD on power electronics and I have previously studied how to improve buck converters. There is a topology called "active clamp ZVS buck Converter" that besides using synchronous rectification with mosfets allows to have ZVS in the switching of the mosfets, which greatly reduces the switching losses. In addition, due to its behavior, it allows placing several modules in parallel to increase the total power without additional control, since it distributes the current automatically.
  • @markday3145
    FYI, many STM32 MCUs have a PWM mode with complimentary outputs and dead state insertion -- specifically for switched mode power supplies and brushless DC motors. I didn't really understand the connection until watching this video. Thanks!
  • Sounds like How your GPUs/VGAs' Chipset and VRAM module voltage are supplied. A mosfet driver, Low and High Side Mosfets, A Capacitor, and an inductor/Coil. Interesting!
  • I dont have a more new ideas for you but I can totally say that ur are the most detailed videos I have ever seen. I keep trying to learn from ur videos.. thx for encouraging everyone.
  • @AVNGwebdev
    Your videos refreshed my 4 years of Electronic study in 2 hours. Thank you very much
  • @omniyambot9876
    Great scott, sir. I know it's less likely that you read this. But I love how much clearer you explain everything steps/components now. When I was first year hs, I can't understand a thing in your videos, it's full of maths and very fast. It's just great to look at but nothing to learn from. Only your same level could understand. But since they are your same level, they couldn't also learn anything. Now that I'm getting college that I understand those videos, but still they are very fast and unclear functions of components. Now you are very much more interactive. Much more clear in explaination. And much longer videos but still direct and great written videos. I actually learn many things now. Thank you so much!
  • @aks8403
    Your explanations are getting even better! I am amazed
  • @QuanrumPresence
    Thank you! Really love power supply projects, explains the basics very well.
  • @cvspvr
    man, i love the drawings that you do. they're so... precise
  • @RicardoPenders
    Very good information on the synchronous rectifier part, it helped me to understand how it works a little bit better. Thanks for sharing.
  • @daveb7999
    Thanks Scott! Now I'm 'very glad' I picked a 'Synchronous Converter' for supplying my 150W pure sine inverter with the correct voltage when using two of my EGO (56VDC) batteries ... Makes for a nice, small, emergency backup and camping power unit. 10AH@56V ... 560WH. 5VDC, 12VDC and 120VAC as needed.🙂 Nice job on making one!
  • @power-max
    Also a neat observation you might like, if you look at the generalized/abstract schematics for buck and boost converters (using switch symbols instead of practical implementations, you will see that they are in fact the same. Just the port where power input and output are flipped around. You can make a buck converter, feed the voltage into the output, and use the input of the buck converter as the output to turn it into a boost converter! This does not take into account any practical aspects of the controller or MOSFET drive but it should be possible!
  • @nerdsmith_uk
    Thanks for explaining! I've done a few integrated buck conversion designs in my circuits, and I'm really only familiar with the diode type topology, that explanation opened my eyes
  • @avejst
    Great video as always 👍😀 One little trick when soldering SMDs: put the required amount of tin on the pad, and 'cut it off with the solding-tip' and then drive it with solding tip to both the pad and the compont-lead. It is faster this way, and you have more control of the amount of solder on the compont/pad. And do the same on the first pad too. You can adjust the amount of tin, by cutting the length of the tin, or using a thinner tin on SMD😀 Thanks for sharing your great walkthrough of the electronic wonders of the world 👍😀
  • @VladGoro25
    Scott, this is one of the best videos about DC-DC converters i've seen!!! Such a good explanation with graphs and examples. I Appreciate your great work put in this video! Will be interested in next topic: efficient BOOST converters and are they possible?
  • @madytinjorj
    After adding a feedback system. I hope you can go forward and talk about isolated dc to dc converters. The bridge configurations. Zvs. Zcs and phase shifted pwm are very interesting topics and I would love to see what you come up with as a real circuit because I could only get the design due to lack of a workshop of any sort. But yes please a feedback system first. You have a way of making these topics simple to understand to start out
  • @MrJugsstein
    Relay like you explanations and the written diagrams you do that go with them. I'm out of the mechanical space and you make this so clear Tks Will
  • @96Lauriz
    I love that GreatScott finally uses ferrules in his projects! Upgrade due to last video :D