2002 KX250 Rebuild

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Published 2023-04-21
Back with more builds!

2002 KX250 that was purchased from the original owner as a non-running bike.

He ran it bone stock until it gave out on him. Was mainly used to pit around camp before it was parked.

Supposedly he attempted to change the original top end but gave up midway and retightened things back up..

Virtually every piece on this bike is stock but missing the OEM pipe. Was able to source an OEM ‘02 pipe in acceptable condition, haha.

Condition of the bike is very nice, in terms of wear and tear (minimal, except engine), but very dirty and layered in dirt, grease and mud…

Frame rails are in perfect condition with no dings, footpegs are solid with no wobble.

Great base to start a build on.

Bringing it back up to 2002 OEM spec. Using as much original or replaced with OEM parts.

Hope you enjoy as much as I had building it!! :)

-John
Instagram: @moto.scrub

0:001:49 Breakdown
1:4912:50 Engine (full rebuild)
12:5015:12 Carburetor
15:1217:36 Airbox/Swingarm
17:3621:56 Suspension
21:5623:49 Wheels
24:2426:38 Build
26:3830:18 Ending


Until next time!! 🤙

All Comments (21)
  • @kevinsnow9157
    Love this year kx 250 . One of my favorite bikes of all time . Fantastic job on this build !!!
  • Love the build but for next build can you talk us trough step by step ?
  • Hello, Moto, scrub! I have just stumbled upon your work. By far you hold the best detailing job I have ever witnessed. The attention to detail is simply astonishing and immaculate, nothing short of perfect! You sir revived and restored all parts. The motorcycle came out looking factory-new! Old-school quality seems impeccable.
  • @MANBEARPIG111
    what an incredible job you do! i just got out of he military and i have an 04 yz250 super super clean but it has been sitting for 10 years. cant wait to break it down and get it running again!!
  • @huugo8278
    your builds are always super clean👍 Good work!
  • @JustBraap
    Amazing work! I watched the entire video because I was so hooked. I own a 99 KX250 since practically day 1 and it's been an incredible machine. I've taken great care of it but I may have to get in touch with you sometime to do a nice refresh top to bottom on my engine.
  • @buckwild1123
    Man I did one ten years ago was and still is one of my favorite bikes
  • @mauroragman
    The 2002 model is just one of the most beautiful bikes i've ever seen.
  • @hjvisagie
    Awesome Job! I would have given some love to that silencer and front pipe as well
  • @whatisaray
    Awesome work love watching the engine work.
  • @garyeast7259
    Thats some top class work my friend. On my dream bike too kx 250 00-02 2 stroke. Beautiful
  • @JohnDoeEagle1
    Why Kawasaki stopped making the 2-stroke KX-125/KX-250 is beyond me and the fault of the EPA. If they would bring these back they would sell a metric freight train load of them. Beautiful bike and very classic!