Primitive Technology: Natural Draft Iron Smelt

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Published 2023-11-30
Primitive Technology: Natural Draft Iron Smelt
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Contents:
00:00 Building the furnace
04:39 Ore
5:28 Charcoal
7:15 Smelt 1 (fresh ore)
11:12 Result/processing product
13:57 Modifying furnace
16:33 Smelt 2 (recycled slag)
20:50 Result/processing product
21:40 Conclusion

About This Video:
I built a natural draft furnace and smelted iron ore in it, producing a small amount of iron. A natural draft furnace is one where the draft is supplied by convection alone. This is opposed to a forced draft where bellows or fan is used to supply air flow instead. Natural draft furnaces are typically taller than forced draft furnaces to make use of the stack effect. They also often have multiple large air entries or tuyeres to help reduce resistance to air flow. Natural draft furnaces where used to smelt iron in ancient times in Europe and up to more recently in Africa where some are still standing. The lack of the need for bellows reduces labor and complexity.

The furnace was 1.5 m tall and 25 cm internal diameter with 4 tuyeres 5 cm internal diameter. Charcoal was used as a fuel and iron bacteria was used as an ore. The smelt produced about 4 g of iron prills but could probably be improved with a longer preheat and a higher charcoal to or ratio. A second smelt was run with slag from previous smelts using 8 tuyeres this time to increase air flow. But it made only about a gram of iron, possibly due to the slag not having much iron left in it.

Natural draft furnaces do not rely on bellows or blowers and so labor is significantly decreased during a smelt. They are also simpler to operate with less components to break down or maintain. However, I've read that they use more charcoal per iron made, possibly because part of the energy from the fuel goes into supplying the air flow through the furnace. With further experimentation, I believe that my natural draft furnaces can make better yields of iron.



About Primitive Technology:
Primitive technology is a hobby where you build things in the wild completely from scratch using no modern tools or materials. These are the strict rules: If you want a fire, use a fire stick - An axe, pick up a stone and shape it - A hut, build one from trees, mud, rocks etc. The challenge is seeing how far you can go without utilizing modern technology. I do not live in the wild, but enjoy building shelter, tools, and more, only utilizing natural materials. To find specific videos, visit my playlist tab for building videos focused on pyrotechnology, shelter, weapons, food & agriculture, tools & machines, and weaving & fiber.

#PrimitiveTechnology #Iron Smelt #Draft Furnace

All Comments (21)
  • This is proof of concept that the natural draft furnace can make iron (the iron prills at the end of the video). I'd made a natural draft furnace before but this is the first time I was able to make any iron. There are many factors to getting a good smelt with this method but it is possible as there are records of natural draft iron smelting furnaces in ancient times. The benefit of such a furnace is the lack of bellows needed and so less labor is used. I've read these furnaces use more charcoal than forced draft furnaces which is understandable as the extra fuel is seemingly used to produce the draft. More experimenting needs to be done to obtain better iron yields but I think it's possible. Any questions about natural draft operation let me know. Thanks.
  • @lakrids-pibe
    I'm beginning to appreciate why the iron age was a big step in technology
  • @Ignore__Me
    Here’s a reminder to you all that there’s always captions in these videos that goes into the specifics of what he’s doing.
  • @1984Musicforever
    I'm a carpenter and do high end finish work. This kind of stuff just blows my mind. I feel like a chump watching the simplicity and creativity of these builds. I have thousands of dollars in tools and this guy is making complex things with sticks and stones. Mad respect.
  • @ahmedelsify433
    If you placed the air way pipes all in an angle you will get a vortex draft which is much stronger than a normal air draft, as you have unified the air flow, therefore less resistance is needed to get in air. I hope this helps ❤
  • @SuperWolfkin
    Honestly what impresses me most about this channel when I think about it isn't just the physical labor. That's obviously impressive. What I'm surprised by when I think about it is the camera work. It's VERY effective use of camera
  • @Kags
    So much work for so small iron nuggets. Makes me appreciate all the metalwork in the world around me
  • @reedreamer9518
    I grew up in north/western New Jersey where there was about 96% forest and 4% development. Deep in the forest we found an old iron forge or furnace similar in concept to the one shown in this video. It was about 50 feet tall, narrowing towards the top; about 20 feet wide at the base with 4 openings on each side and a wide shaft running up the center. There were numerous rusty slag piles in the surrounding areas and a range of old diggings where iron ore could still be seen on the surface. From the looks of it it was a pre-18th century operation. As a kid I imagined it in operation, then and while watching this video.
  • @bleach8888
    It doesn't matter how many times I see you build firplaces/pits, I still enjoy it every time. The rainforest sounds definitely help make it kinda relaxing.
  • @anand3623
    Each time, no matter how impressive the build is, the thing that impresses me the most is how efficiently and quickly you start a fire with sticks
  • Your videos never fail to immediately grab my attention and full focus on whatever you're doing. The growth of this channel and it's quality while still remaining true to roots has been a wonderful thing to watch. Amazing work, thanks for doing what you do
  • @LXWiseman
    Those iron prills are GIGANTIC compared to some of the ones I've seen in your other videos! So cool to see progress like this
  • @FunionKnight
    The amount of time and effort you put into such a small quantity of iron never ceases to blow me away.
  • This guy's a prime example of why people tend to just like survival games. We love building and creating stuff, moving through stages of progression and improvement. I seriously adore your work, sir.
  • @Iron_Masuko
    The optimal design for this type of blast furnace is to have a wider upper and lower part with a narrower middle section. This maybe helps prevent the accumulation of slag in the central area. Additionally, I'm considering tilting the air intake at a 45-degree angle to create a small-scale vortex, aiming to enhance the efficiency of air intake.
  • @BlankPicketSign
    I think my favorite little thing this channel does is the complete, uncut segments where he is starting a fire! It really shows just how FAST one can get a fire going with solid technique and it never gets old!
  • @SunsetGlowASMR
    I know it's tedious to record AND explain every single step for a youtube video, but we are extremely grateful that you upload for us to watch AND learn.
  • @artinaam
    A classic Iron Age bloomery :) Such furnaces were very commonly used by Slavs, Celts and Germanic tribes in the antiquity and early middle ages. Excellent work.
  • @noctisumbra3015
    You know, for the longest time i thought these videos were a "let me show you what i did", because i never had subtitles on. I figured he did it that way so that his video's were able to be watched by anyone, without a language barrier. Now knowing that subtitles are a thing...I'm still watching without them. Because I think the concept of "no language barrier" is cool.